Question 1

Maintenance and Cleaning of Single Punch Tablet Press

Accepted Answer

Regular Inspection: Conduct routine inspections of the tablet press to identify any signs of wear, damage, or malfunction. Check critical components such as punches, dies, cams, and belts for any abnormalities. Replace worn-out or damaged parts promptly to prevent further issues.

Lubrication: Proper lubrication is crucial for the smooth operation of the tablet press. Follow the manufacturer's guidelines regarding the type and frequency of lubrication. Apply lubricants to designated points, such as the cams, punches, and bearings, to reduce friction and ensure proper functioning.

Cleaning: Thoroughly clean the tablet press after each production run or as specified by the cleaning schedule. Start by removing any remaining powders or granules from the machine using suitable cleaning tools. Use appropriate cleaning agents, such as approved detergents, to clean the surfaces of the tablet press. Pay special attention to areas prone to product buildup, such as the hopper, feed frame, and compression zone. Rinse and dry the equipment thoroughly to prevent contamination.

Die and Punch Maintenance: Inspect and clean the punches and dies regularly. Remove any residues or excess material buildup that may affect tablet quality or cause operational issues. Keep the punches and dies in good condition by following the manufacturer's recommendations for maintenance, sharpening, or replacement.

Calibration and Adjustment: Periodically calibrate and adjust the tablet press to maintain the desired tablet specifications and compression force. Follow the manufacturer's guidelines for calibration procedures and use appropriate measuring instruments to ensure accurate results.

Record Keeping: Maintain a comprehensive maintenance and cleaning log for the tablet press. Document all maintenance activities, inspections, cleaning procedures, and any issues encountered. This record helps track the machine's performance, identify recurring problems, and demonstrate compliance during regulatory audits.

Operator Training: Provide adequate training to the operators responsible for operating and maintaining the tablet press. Ensure they understand the maintenance procedures, cleaning protocols, and safety precautions. Encourage operators to report any abnormalities or concerns promptly.

Compliance with Regulations: Adhere to applicable regulatory guidelines and industry standards for maintenance, cleaning, and record-keeping. This includes Good Manufacturing Practices (GMP) and other relevant regulations specific to your region.

Question 2

Troubleshooting Common Issues with Single Punch Tablet Press

Accepted Answer

Tablet Weight Variation:
Check the powder or granule flow into the die cavity. Ensure uniform feeding of the material.
Verify the fill depth in the die cavity. Adjust the powder level or the depth of fill to achieve consistent tablet weights.
Examine the compression force. Inadequate or excessive force can lead to weight variation. Adjust the compression force accordingly.
Inspect the punch and die set for wear or damage. Replace worn-out or damaged components that may contribute to weight variation.

Tablet Hardness Issues:
Assess the compression force. Insufficient force may result in soft tablets, while excessive force can lead to overly hard tablets. Adjust the compression force as needed.
Check the formulation of the material being compressed. Inadequate binding agents or incorrect ratios of excipients can impact tablet hardness. Review and adjust the formulation accordingly.
Verify the dwell time or dwell pressure during compression. Insufficient dwell time can result in undercompressed tablets, while excessive dwell time can lead to overcompressed tablets. Adjust the dwell time as required.

Tablet Capping or Lamination:
Evaluate the formulation of the material. Excessive moisture or inadequate binding agents can cause capping or lamination. Adjust the formulation accordingly.
Assess the speed of the tablet press. High production rates can contribute to capping or lamination. Reduce the machine speed to allow sufficient time for proper compression.
Check the punch and die set for wear or damage. Worn or misaligned components can lead to uneven tablet surfaces and capping. Replace or realign the affected parts.

Tablet Sticking or Picking:
Verify the lubrication of the machine. Insufficient or improper lubrication can cause sticking or picking. Apply the appropriate lubricants as recommended by the manufacturer.
Examine the surface finish of the punches and dies. Rough or damaged surfaces can contribute to tablet sticking. Polish or replace the affected components.
Check the formulation for excessive moisture content. Excess moisture can lead to tablet sticking. Adjust the formulation or implement drying procedures as necessary.

Excessive Tablet Chipping or Fracturing:
Inspect the punch and die set for wear or damage. Worn or chipped punches or dies can result in tablet chipping or fracturing. Replace the affected components.
Assess the compression force. Excessive force can cause tablet chipping. Adjust the compression force as needed.
Verify the formulation and granule characteristics. Inadequate binder or excessive friability of the granules can contribute to tablet chipping. Adjust the formulation or granule properties as required.

Question 3

Warranty period

Accepted Answer

One year for standard operation and maintenance.

Question 4

Processed materials

Accepted Answer

Single punch sheet machine is used to press various granular raw materials into circular sheets and customized shape, and is suitable for laboratory trial production and small-scale production.
Only one set of stamping dies can be installed on the machine, and the filling depth and tablet thickness of the materials can be adjusted.
It is mainly used in small batch production, with 2000-3000 tablets per hour. It is commonly used in fields such as laboratory research, school education experiments, and individual product processing, and is commonly used in Chinese herbal medicine tablets, milk tablets, calcium tablets, disinfectants, catalysts, sugar tablets, etc.

Question 5

Before the buyer purchase the Single punch sheet machine, what should communicate with seller?

Accepted Answer

Before the buyer make purchase decision, the buyer just need to tell sellers the size and shape of tablet pill you will press, and how many pcs should be pressed daily.

Question 6

Factors to Consider When Choosing a Single Punch Tablet Press

Accepted Answer

Production Capacity: Because of the actual production capacity is 1500~4000pcs/hour, if your production capacity within this capacity, then this is the right model.

Tablet Size and Shape: Normally, single punch tablet press machine would press the tablet pills with max. size 25mm. The pressure ranges from 15~60KN (1.5~6tons). If the size of your tablet is bewteen this range, it is ok to choose TDP model.

Material Compressibility : Evaluate the comporessibility of the materials you plan to press with single punch tablet press machine. Different machines have maximum different working pressure in terms of handling various types of powders or granules. Ensure that the tablet press can effectively compress the specific materials you are working with.

Quality and Uniformity: Assess the quality and uniformity of the tablets produced by the tablet press. Look for a machine that can consistently produce tablets with the desired hardness, weight, and thickness. Consider features like adjustable compression force and ejection mechanisms that contribute to achieving uniform tablet quality.

Tooling and Maintenance: Consider the availability and cost of tooling components such as punches and dies for the tablet press. Additionally, assess the ease of maintenance and cleaning procedures for the machine. Machines with easily replaceable parts and straightforward maintenance requirements can contribute to smoother operation and reduced downtime.

Operator Requirements: Evaluate the skill level and experience of the operators who will operate the tablet press. Some machines may have more complex controls or require specialized training, while others are designed for simpler operation. Single punch tablet press machine is easy to operate.

Cost and Budget: Consider the initial cost of the tablet press, as well as any ongoing costs such as maintenance, tooling, and operational expenses. Set a budget and compare the prices and features of different tablet press machines to find the best value for your investment.

Model Item	TDP-1.5	TDP-5	TDP-6
Dies(sets)	1	1	1
Max.pressure(KN)	15	50	60
Max.dia.of tablet(mm)	12	16	25
Max.depth of fill(mm)	11	12	16
Max.thickness of tablet(mm)	6	6	10
Production capacity(pc/h)	6000	6000	4000
Motor(W)	550	750	1100
Overall size(mm)	570380630	650440650	650600700
Weight(kg)	86	125	160

Single Punch Tablet Press

What is Single Punch Tablet Press

Working Principle of A Single Punch Tablet Press

Features of Single Punch Tablet Machine

Single Punch Tablet Machine Technical Specification

Advantages of Tablet Pill Press in Content Control

Applications of Single Punch Pill Press

Q Maintenance and Cleaning of Single Punch Tablet Press

Q Troubleshooting Common Issues with Single Punch Tablet Press

Q Warranty period

Q Processed materials

Q Before the buyer purchase the Single punch sheet machine, what should communicate with seller?

Q Factors to Consider When Choosing a Single Punch Tablet Press

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