Rapid Mixer Granulator
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Rapid Mixer Granulator

The high speed mixer granulator is used for granualation in pharmaceutical production industry. It is mainly applied to mix the medicine ingredients and make the granules before compression. It is also named as high shear mixer. The impeller and chopper are responsible for wet granulation in the quick mixer granulator machine.

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What is Rapid Mixer Granulator

Impellers: The impellers are installed at the bottom of dome like stainless steel bowl, and consists of two full length and two half-length blades. These impellers are designed in such a way that shorter blade lift the material and longer blade impel the material to mix well. These impellers break up the wet mass into small pieces and granules. 
Chopper: The specially desiger small blades are setted at the bottom of the stainless steel mixing dome. It could rotate at high speed of 1440/2880rpm to give easy and uniform granulation. Chopper cuts the wet lumps of materiral into small pellet which have been well mixed evenly by the impellers and its speed is responsible for the size of granules. 
Discharging: The discharge port is located horizontally at the bottom of mixing dome. Granules are unloaded in the container via the discharge port. The opening is controlled by pneumatic cylinder that should be driven by the air compressor. 

As a professional rapid mixer granulator manufacturer, all of our mixing granulators fully meet the requirements for medicine production in GMP.

High Speed Mixer Granulator Features

● The machine adopts horizontal cylinder structure.Its structure is reasonable.
● Use air filled seal shaft to drive. When washing, it can be changed to water.
● Use fluidized Granulating and the granule is similar to ball of good fluidity.
● Comparing with the traditional process, 25% of adhesive can be saved and the drying time is much shorter.
● The time of dry mixing is 2 minutes and the time of granulating is 1-4 minutes,  efficacy increases 4-5 miuntes.
● Dry mixing, wet mixing, and granulating is finished in one sealing bowl. Strictly meeting requirements of GMP.
● The whole operation has strict safe and protective measures.

Rapid Mixer Granulator Technical Parameters

Model

GHL-10

GHL-50

GHL-150

GHL-200

GHL-250

GHL-300

GHL-400

GHL-600

Volume(L)

10

50

150

200

250

300

400

600

Output(Kg/batch)

3

15

50

80

100

130

200

280

Mixing speed(rmp)

300/600

200/400

180/270

180/270

180/270

140/220

106/155

80/120

Mixing power(kw)

1.5/2.2

4.5/5.5

11/14

15/18.5

15/18.5

15/18.5

18.5/22

26/30

Cutting speed(rmp)

1500/3000

Cutting power(kw)

0.85/1.1

1.3/1.8

2.4/3

4.5/5.5

4.5/5.5

4.5/5.5

6.5/8

9/11

Compressed air consumption(m³/min)

0.6

0.6

0.9

0.9

0.9

1.1

1.5

1.8

Rapid Mixer Granulator Working Principle

With rapid mixing granulator machine, the formation of granule happens by whirling, tumbling and flying motion of raw material. Dry mixing is completed by adding all ingredients into RMG by movement of impeller and chopper at high speed. During the powder mixing with binder solution, impeller and chopper should rotate at low speed. After the forming of wet mass, impeller and chopper should rotate at high speed to form the granules of size required.
Drying mixing usually takes around 3~5 minutes to mix all dry materials, wet mixing always takes around 5~10minutes to make the wet mass of material while the granulation process takes 5~10 minutes to generate 0.5mm to 1.5mm of granules.
The whole mixing time depends on the original ingredients amount and the final granule size. 

High Speed Mixing Granulator Application

The mixer granulator machine is a pre-process machine widely applied for mixing wet soft stuff and make it into even moist granules.
It has such functions as mixing, granulating in wet conditions, etc. It is widely used in industries such as medicine, chemical industry, food, etc.
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